Plasmacam replacement motor There was a problem with the controller so plasmacam sent him some replacement parts, as well as with the wires that connected to the z axis motor, so those are what he is referencing as replaced. Also check to see that your rail gear racks are solid and not moving around in the rails. djreiswig 4. First, the old round Z motor is not nearly as good as the newer square body type of the DHC2 and there is also about half inch less Z travel. Information available in 11 languages. plasmaMac. adbuch 6 Star Elite Contributing Member Posts: 11272 Joined: Thu Sep 21, 2017 9:22 pm Location: Tucson, Arizona. Dear Future Customer: If you're thinking about getting into mechanized cutting, let me tell you some inside secrets. I kept getting a motor short problem. Shop Snap’nCut for magnetic breakaway torch mounts plus OEM‑grade parts & accessories for PlasmaCAM, Samson & GoTorch. Lathes & a Plasmacam w/ PowerMax-1000. I'm sure someone could guide you through choosing some replacement servo drives which is what I +1 on the dirty commutator thoughts. This machine comes with very impressive software for importing and reproducing almost any shape from scanned images, computer fonts, to common drawing programs. Is this a stepper motor? Any recommendations on what I can use to control this motor? I have a DHC2 PlasmaCam, after I initialize, the z axis motor starts moving down without stopping. So, Onan220 OHV engine has always been a Robin motor, we have private labeled the Onan brand for over two years to Cummins/Onan. This complete Windows-based CAD/CAM program not only creates designs, it also runs the machine (no other software programs are needed). I see the connector has 4 wires. How expensive are the replacement motors from PlasaCAM ? $298. If the height control does not come down all the way to the material before trying to fi re this indicates that enough resistance was sensed during travel. Currently, mine is having no problems going down to touch the metal but it doesn't want to come back up. It tries, but locks up on the X-axis and will not budge. If you already have a computer available, you can check the requirements here: Plasmacam Replacement Cutting Grate DXF File. Similar Threads: Need Help!-Need to find replacement Stepper driver board for TM2; stepper motor replacement for Lightning CNC From Kevin Peterson, Technical Support Agent for PlasmaCAM, Inc. You buy them from the Plasmacam Web site and cost $249 each (two are needed). 53 posts Previous; 1; 2; 3; Next; azfabshop 2. If you miss a step you're in trouble. 19 Re: Plasmacam Replacement Cutting Grate DXF File Post by Joe Jones » Wed Apr 19, 2023 2:53 pm AREA wrote: Wed Apr 19, 2023 1:50 pm Sounds cool Joe, look forward to seeing what you come up with. Whenever you make replacement slats, it wouldn't take much to do the cutouts to them, though. Potomac Electric is the industry leader in manufacturing drop-in replacement servo motors for Multicam plasma cutting and CNC router machines. Motor wiring/connector questions; Y axis connector wiring; Attached Thumbnails Posted via Mobile Device . It connected near the torch tip on one end and on top of a motor? This caused my torch to hit my material several times. Jduke 1 Star Member Posts: 14 Joined: Thu May 14, 2020 6:12 pm. 99 ea for them, I sourced them from a local bearing shop for $13. Plasmacam servo motor identification? PlasmaCam Hardware discussion forum. Each PlasmaCAM machine passes rigorous testing and inspection before it ships. During this operation the motor is looking for a small amount of resistance. 05G). 09-27-2015, 10:41 AM #3. move the gain up until and feel the resistance increasing. Share, browse, & download dxf, svg, or other vector based designs. Top. Today I broke a wire on my dhc2 plasmacam. Our carefully engineered servo control system provides more You could order a replacement motor with encoder for the gantry for around $300 to see if that solved the issue. The cause of this resistance can range from a small piece of slag getting caught in the acme PlasmaCam Retrofit [COLOR=var(--always-white)] [COLOR=var(--primary-text)] Hello everyone over the last year or so we have been retrofitting our plasmacam 4x4 table from proprietary hardware to ess and tmc running mach 4 we were able to get the table to run a gcode and to come down and touch off the plate and it will go up to the set pierce Yesterday I replaced the Gantry bearings (Cam Follower Bearings) on my DHC2, there are 9 of them total, plasmacam wants 19. Your one-stop shop for Hypertherm plasma torches and parts, plus spares and accessories for CNC plasma equipment including PlasmaCam / Samson. Id be willing that doing this plus a good cleaning and lubrication are all that the motor needs. I installed them while I had a few hours over the weekend. My Setup - Plasmacam DHC 4x4, Hypertherm Powermax 1000 w/ T60 Torch, 40amp Fine Cut Consumables w/smaller swirl ring, 11 gauge (. 00 each, with encoder. in any way. Very user friendly and I'm already cutting out some nice stuff but I cannot fathom the Auto Height Control which will be very useful for me cutting 1. Nothing Outperforms PlasmaCAM CNC Machines Higher Cutting Speed, Higher Accuracy, Better Products. Charley _____ hi all, I'm asking if we can buy plasmacam motors from the market (instead of plasmacam company)? if yes, what is the part numbers for CARRIAGE MOTOR, GANTRY MOTOR, Z AXIS MOTOR. 11 software. From bearings and motors to gantry parts and cables, these high-quality components are designed to keep Buy PlasmaCam Spare Parts , from Rapid Welding Supplies. If you take be sure to give back. Considering there isn't much to start with, those are serious function drawbacks. ( I know I know, just upgrade this heap LOL) anyways, I am looking for a replacement z-axis ( stepper ) motor. It the motor never looses any position then its NOT the encoder. Is this a stepper motor? Any recommendations on what I can use to control this motor? PlasmaCAM is committed to support all of our thousands of CNC cutting system owners and offers the most advanced support system in the industry! OLD ARCHIVE FROM 2014. Nothing is selected to cut, and I have not given it any commands to move. PlasmaCAM’s DesignEdge ® software was developed specifically for plasma cutting and is the most important part of the system. 5mm sheet. We build Plasma cutters that deliver exceptional performance and outstanding reliability while maintaining an easy to I have a Plasmacam DCH2 that I am upgrading the controls on. If using a machine torch and your Powermax65, 85 105 or 125 has the rear panel cpc interface portthen you can get a Plug and Play interface You will be removing dirty air out through the exhaust plenum and replacement air needs to come in from somewhere. The torch digs down into the sheet. Join Date: Nov 2011; Posts: 9; Share Tweet #12. So I was hoping that maybe some one could point me in the right direction. My replacement harnesses were all here by last Friday. You could order a replacement motor with encoder for the gantry for around $300 to see if that solved the issue. It's a millermatic 180 the whole assembly is MIL 202708, which is about 115. 68 ea with no shipping Replacement Gantry Bearings OEM Parts. Replaces ALL of the expensive , proprietary software with modern , PlasmaCAM is excited to announce the release of a revolutionary new plasma cutting machine model, called Genesis (because it is so different from any previous model, and motor design that was limited to 104 inch/min and 0. CSTKmauro. Join Date: Oct 2004; Posts : 8697 TONS of Non-Blue Equip, plus CNC Mill, Lathes & a Plasmacam w/ PowerMax-1000. by GeorgeNewman » Sat Oct 16, 2010 2:11 pm. David Re: Plasmacam Replacement Cutting Grate DXF File Post by Joe Jones » Wed Apr 19, 2023 2:53 pm AREA wrote: Wed Apr 19, 2023 1:50 pm Sounds cool Joe, look forward to seeing what you come up with. Does anybody know where just the motor can be purchased? The unit serial number is MA050412N Stock number 907312. Its been in a BAD(rusting) storage of some sort. They are inside the cutout. jimcolt. I have a DHC2 PlasmaCam, after I initialize, the z axis motor starts moving down without stopping. Plasmacam Replacement Cutting Grate DXF File. Good luck brother! JAG. I have checked and changed the port cable. The replacement motor harness did indeed solve the problem. 5 Star Elite Contributing Member Plasmacam has very limited information on their site and calling them, they just want to sell me a new table. Has to be PAST the motor shaft somewhere. SUREFIRE CNC by Cutting Area 1,200 x 1,200mm; Table Footprint (L x W) 1,640 x 1,590mm Power Supply Requirement 240V 10A (Table only); Max Cutting Speed 8,000mm per minute; Max Cutting Thickness Depends on Plasma machine selection, Measure the motor resistance through these two terminals on the motor wiring harness. I would love to find an outside source for their servo motors and their Z-axis motor I'm trying to find a PlasmaCam DHC2 Z-axis replacement motor. Take that motor apart and clean the commutator with some fine emery cloth, being careful not to damage the wires that are connected to it. VIEW CURRENT WEBSITE. Junior Member. FREE shipping offer. by plascutart » Tue Dec 15, 2009 1:39 pm. . PlasmaCam seems to enjoy their perception of us all being their "children" whom they control, and we must be disciplined when we misbehave. This should be moved to the PlasmaCam forum. This cutter will handle any tubing from 1" to 48" in diameter or larger. • Better height control. It appears that Plasmacam intended for the motor to have some play. the one from plasmacam SUREFIRE CNC | Plasma and CNC parts shop. Questions & Answers to our PlasmaCAM CNC Cutting Machine, get all your questions answered here. I uninstalled and reinstalled the Design Edge program. My solution is to initialize the machine with the gantry somewhere in the middle of the table, and manually press the X-HOME microswitch with my finger, which tells the table that it has reached the HOME position, even though it is not at the HOME position. Fast delivery Australia wide. If it DOES lose it then suspect the encoder . Any suggestions? I confirmed I have power to it and plan on swapping another motor from the Z to make sure this one is indeed DOA, but I can't find this one anywhere if I need a replacement. Joe. Can Check the Z-axis motor windings and the two wiring harnesses connecting the motor to the controller, replacing any faulty component found. The Plasmacam info below does not mention metrics specifically (at least that I can see) but that is good information to know. We provide excellent support for the machine in case you need help, after a lot of fiddling and testing, it ended up being the carriage motor that had a "flat spot" in the winding's. "It's a The PlasmaCAM system includes a 3-year limited warranty. 5 Star Elite Contributing Member Posts: 2070 Joined: Fri Nov 20, 2015 3:02 am Location: SE Nebraska You can buy table extensions that extend the PlasmaCam table from 4 x 4 to 4 x 8 feet. 09-24-2015, 05:27 PM #2. Unfortunately, I don't have a ton of time either. 17 Replies 41477 Views Last post by Joe Jones Fri Oct 18, 2024 8:43 pm; PlasmaCam and Samson Cutting Grate Upgrade. CNC Plasma Cutting All Industrial PlasmaCAM Service / Parts Replacement The PlasmaCAM cutting table is composed of very simple mechanical and electrical parts that can be easily repaired or replaced by anyone with mechanical skills. Overall just frustrated I can't really go back just to look at it, and the fact that it has literally every upgrade desired. With regard to the motors, I have purchased servo motor controllers for the X and Y servo motors, but for the Z I am not sure what type of motor is this. I spliced the break and it would still repeat the same outcome when ready to cut. Tracker CNC has built a 28+ year reputation for quality and customer service by manufacturing professional grade CNC plasma cutting tables. Anyway, I went and ordered the "Carriage Shaft suit PlasmaCAM DHC2 & Samson 510, part D-716" replaced it in the table and I could work "fine" for a day, because the next day the Y motor jumped again but this time those jumps were lighter, so I tough that the answer was close, I check the other tiny parts and saw that the Cam Followers were king of jumping in the If you are using a hand torch on your Plasmacam then this cable is normally used. I have checked my ground. I have a Plasmacam DCH2 that I am upgrading the controls on. This is just as important as the exhaust side of the system. Join Date: Oct 2004; Posts: 8697; Share Tweet #12 Stepper Motor Short circuit?? Short circuit question; Posted via Mobile Device . You can purchase these bearings for $8 Contents 5 Spray Chamber . Genuine Hypertherm ® SYNC ™ series consumable parts and torches. Supposenly the main board is fried and needs a replacement, trying to work with PlasmaCam to get a new board, Power up the motor so it locks and increase the gain (P) pot a little and push down on the lever. Any suggestions? Hello, My work here just got a plasmaCam loaned to us. Took apart servo and shows windings next to shaft burnt. 120") Mild Cold Rolled Steel Plate, Plenty of clean dry air. As you probably noticed, the decal on the current engines shows Onan by Robin, even though we still private label for Onan we took the support on these engines in our own hands. " A complete replacement rebuild fit kit for Plasma tables from Plasmacam, LLC. I also tracked down what connectors and crimp terminals are in use, so I am also going to rebuild my original harnesses for spares. I can purchase new, replacement parts for the current setup (which I will most likely due if there aren't upgrades available). I guess when they say "advanced options" that includes the metric units. SYNC torches are used with Hypertherm ® Powermax ® SYNC ™ 65, 85 and 105 plasma cutting machines, and feature new technology which replaces the traditional individual consumables (electrode, nozzle, swirl ring, cap, etc) with a single all-in-one cartridge. 5/31/00 . Replacement parts for Generac, Onan, and Kohler Generators. Is this a stepper motor? Any recommendations on what I can use to control this motor? replacement engine Well here's the deal. 01-16-2012, 12:52 AM. The machine is covered by a 3-year limited warranty. Post Cancel. You have to overrate the stepper, and they're a pain to keep accurate. In the unlikely event that a part needs replacement, new parts are readily available. Why does PlasmaCAM use servo motors instead of stepper motors? "To me a stepper motor doesn't compare to a servo. Where can I get a new wire or get this one fixed. It took a long time to actually find someone that could tell me that it was actually faulty, then even longer to find a replacement, there are no agents here in tassie or on the mainland that had one. Posted via Mobile Device . Join Date: Jan 2012; Posts: 3; Share Tweet #6. Without this resistor it may be possible to damage your controller or cause erratic sensing problems. 6 mm) and repeat the Once in a while, my Samson will not initialize. The simple, modular design of the machine minimizes maintenance and assembly. Yes, the parts manual does match my engine as far as looks. You have to make a couple of joining plates to join them but is no big deal. PlasmaCAM machines can cut at 1000 inches per minute and accelerate at 1G. is. But I only need the motor. THANKS, AYMAN Hi my name is Jeff. Switched axis wires and came to X axis,took of encoder cap and it smells burnt. The motor should resist your trying to move the shaft. Description plasmacam 98z real world replacement part numbers sdp belts phone 15163283300 small motor pulleys a6a616df03106 belt part a6b6098031 belt part a6b6208031 mcmaseter carr 16306003600 limit switch Service parts replacement the plasmacam cutting table is composed of very simple mechanical and electrical parts that can be easily Is there an alternative motor/pump that won't cost 10% of what the whole welder cost? Tags: None. See our Full Range of Welders & Welding Equipment on site & Buy On-line Now for great discounts! Spare parts for PlasmaCAM DHC2 & Samson 510 CNC plasma cutting tables. I did some motor work on an Onan on a Stepper Motor Size: NEMA 23; X-Axis 284 oz-in, Y-Axis (2) 284 oz-in, Z-Axis 180 oz-in; PC Interface: Windows USB; Mechanical Drive System: Langmuir Systems has the right to refuse replacement of items to any buyer that it suspects may not be truthful. which is available directly from Plasmacam as a replacement part. Otherwise, replace the Z-axis motor. View If you end up needing a replacement z and it's a newer plasmacam machine, its under warranty for 3 years. At that point de power the motor , turn the gain down a little and re-power . Found a older plasmaCam on craigslist, its the DHC model and was told it only has 40 hours on it. At some point it will start to oscillate. Is there anyway of finding out what kind of The PlasmaCAM machine connects to virtually any Windows-based computer through a parallel port (printer) cable. PlasmaCAM can deliver a high-speed personal computer that comes with a 17-inch monitor, a parallel port, and a 6-foot parallel port cable. 00. Post by little blue choo » Wed Aug 24, 2016 2:18 am. found one of the small metal pin connectors had been pushed back in to the socket on the green wire on the x axis motor loom. cruizer. I have a go-torch Z-2 cnc system. If that is the case, then PlasmaCam is (currently) the only place to get a replacement motor. Including the DHC , DHC2; Replaces ALL of the electronics (controller, PC, Mouse, keyboard , and cables). ; Customization: Upgrades allow customers to tailor the system to their specific needs, such as adding advanced software or improving cutting capabilities. Expert Multicam Servo Motor Repair, Retrofit, and Replacements. 719-676-2700. Servo motors produce superior cut quality. I know all about PlasmaCAM - because I currently PlasmaCAM will not be obligated to repair or replace any control box which in PlasmaCAM's opinion has been subjected to misuse, alteration, or abnormal conditions and handling. Move the carriage or gantry by hand about 1/16 inch (1. Running a "dry "cut with a marker will let you rule out noise from plasma It it only does it witht he torch on then its noise All your Plasmacam related merchandise can be found here! From machine torch mounts and cables to maintenance, Design Edge shortcut mouse pads to extended wiring harnesses we have a great supply of upgrades and options to On the Plasmacam table, the wire between the torch ohmic retaining cap and the motor cap should have an inline 47K ohm resistor installed (these normally come installed from the Plasmacam factory). Replacement parts are available at reasonable Hi, I have recently bought a 4X4 Plasmacam with 3. 5 Star Elite Contributing Member Posts: 177 Joined: Wed Feb 18, 2009 5:35 am Location: Arizona. Large stocks and wide range of spares supplied from our warehouse in Sydney Australia, including bearings, The PlasmaCAM system includes a 3-year limited warranty. FREE DesignEdge Training Online Via ZOOM! PlasmaCam 4x4 and 5x10 w/ ALL Upgrades (14) X-TOOL LASERS LaserPecker 1 PRO, LP-2, LP-4 + accs The problem you describe can be caused by a bad winding in the motor or a bad connection to one winding through the harness. We have only had it about 5 days now. Our new generation of BMC3500 and BMC3501 AC brushless motors features improved seal bearings and higher torque, resulting in longer motor life. I suspect that PlasmaCam doesn't want you to replace ONLY the lead screw, because the threaded nut that drives it is ALSO worn, and a new screw ALONE will result in sloppy Z control. Just thought I'd check with the all-knowing plasmacam forum before doing so Thanks for the help/suggestions!! Plasmacam Replacement Cutting Grate DXF File. TONS of Non-Blue Equip, plus CNC Mill, Lathes & a Plasmacam w/ PowerMax-1000. Senior Member. 30 years down the road and one can't breathe - Do it right so you All you would need to do is basically replace the PlasmaCam motor with your stepper motor, and reconfigure the torch mast that makes it all possible. PlasmaCAM will not be held liable for any damages including but not limited to any person or persons or any delay suffered in connection with the use of the equipment. Hey there MQUICK you are seeing the same thing I did. Comment. . Plan how you are going to supply this air and have it pass through the space where the operator is breathing this fresh air. PS - This information is posted in plain view at the Plasmacam Owner's Community Forum. OLD ARCHIVE FROM 2000. The beveled edges aren't really necessary. Never rule out the cable and connection to the encoder . Plasmacam want in the region of $2500 or £2000 to fix it as I have to pay to upgrade to design edge. 89 Hypertherm makes industrial cutting systems, software, consumables and accessories. 7 posts • Page 1 of 1. The extensions allow you to cut a full 4 x 8 sheet without having to index anything larger than 4 x 4. These motors are Sadly, PlasmaCam didn't consider stocking spare parts like lead screws, so they will only sell you the complete motor. OLD ARCHIVE FROM 2014. Any suggestions? Benefits of Upgrading a Used CNC Plasma Table: Cost-Effectiveness: Upgrading can be more affordable than buying a new system, especially if the table’s core structure is still in good condition. The grate is on the side of the cutout and the 4 like parts will give you the hard stop. 12-15-2016, 09:09 AM #2. The hard stops are built in. Good idea PlasmaCAM's new inexpensive robotic cutting table holds a hand-held plasma torch and runs off your PC. 5 Star Elite Contributing Member Posts: 172 Joined: Wed Feb 18, 2009 5:35 am Location: Arizona. I am in Australia, so replacement parts a bloody expensive, I have already put 10K into attempting to fix the machine (with no luck) and to replace gantry and carriage motors will have me up plasma cutter, and now possibly the gantry and carriage motor and/or Z stepper I am not affiliated with PlasmaCAM, Inc. View Profile View Forum The PlasmaCAM system is so well designed that maintenance and repair requirements are much lower than you might expect. Measure the motor resistance through A wide selection of genuine parts for CNC equipment, including PlasmaCam, Samson, Weldclass, and SUREFIRE CNC tables. Joe Jones. If a plasmacam table is equipped with a hand torch, then you must use the PlasmaCam cable and wire the start and the raw arc voltage according to their specs using their cable. The resistance should measure between 30 and 40 ohms. buzzbox. oyrt lhhj fudp csly xraz zlnk oobn qwmn estkub dbx zcqtqa ouzli nisobps ugrgu nbrjbj