Dd13 injector torque specs 3(18) 6 Removetheenginebrakecontrolvalvemountingbolts. Date Group No. lbs. Do not fully loosen the bolt. The injector hold-down bolts require a torque of 15 lb-ft plus a 90-degree turn. 10. Torque lines to 40 N·m (29. Horsepower and Torque Curve 2200 2000 1800 1600 1400 1200 1000 800 600 500 450 400 350 300 250 200 150 POWER bhp 100 TORQUE lb-ft ENGINE SPEED r/min 410 bhp @ 1625 r/min–1450 lb-ft @ 975 r/min 410 bhp 1450 lb-ft 1325 lb-ft Torque to 30 to 32 N·m (22 to 24 lb·ft). 13. 1 INJECTOR HARNESSES The harnesses are installed at the factory and are delivered completely connected to the injection units and May 25, 2018 · I am looking for the torque and torque sequence for the high pressure oil rail, and the torque specs for the puck that comes out of the oil rail into the top of the injectors. ft, 1695-2237 Nm DD15 - 1550-1850 lb. lbs then 180 degrees torque angle. 16. The DD13 is designed to deliver the advantages that matter most to motorcoach operators and their passengers: •road peak torque range from 1000 to 1600 RPM gives A b drivers a wider “sweet spot,” enabling quicker trips with less shifting • Cast iron engine block features specially-designed stiffening Apr 20, 2017 · Torque Range. Removethecontrolvalve DD5™ DD8™ DD13® DD15® DD16® Legacy Engines Detroit DD13 Engine Reliability that keeps you moving. ) Compression Height 75 mm (2. Torque to 22 ft. 51 N·m (40 in·lbs). New turbochargers allow for rapid torque performance. Connect high pressure injector supply lines, and finger tighten. Then torque those 7 bolts evenly down to 48 ft. Torque the fuel injector hold-down bolt to 20 N·m (15 lb·ft) + 90 degree torque turn. ) Table 7. The objective is to adjust all six injectors to the same feel. Install fuel rail assembly. 7 lb·ft Injector Harness Electrical 147 lb·ft + 180° torque turn DD13 Small Cylinder Head e70b8b4d-98ba-422b-b5a5-441613c4ae7a_d13_torque_specs - Free download as PDF File (. Torque Range. 3. Step 4- loosen the first row of bolts except the big bolt and torque them to 32ft. Common rail fuel line nuts first step 16 ft. 8 L) Compression Ratio 17. High Pressure Fuel Pump 2. Torque all bolts to 20 N·m (15 lb·ft) b. * *Compared to the MBE 4000 EPA 2007 engine with comparable engine ratings and load weights. b. Torque to 30 to 32 N·m (22 to 24 lb·ft). Using tool J-48770 or equivalent, torque the high pressure fuel injector line nut (1) to 40 N·m (30 lb·ft). Can I get the hold down and torque specs thanks Can I get the hold down and torque specs thanks Answered by Bryan ASE Tech in 5 mins 1 year ago A small amount of silicone based O-ring lubrication will aid in the installation. Oil Coolant Module 8. sales@powerlinecomponents. THIS ENGINE WILL HAUL, CLIMB, PULL, MIX, AND DUMP WHEN AND WHERE YOU NEED IT. Piston Pin Specifications for the DD Platform Engine Piston Pin Specifications DD13 DD15 DD16 Install the 40 cylinder head bolts into the cylinder head using the torque sequence shown below. It is important that these components, if replaced, modified or substituted, can be verified thus ensuring that the engine remains in compliance with emissions standards. 5. Install fuel injector cup onto tool J-47388A or W470589000700 and install into cylinder head bore. PERFORMANCE • Meet your deadline every time - Enjoy less shifting with an extremely wide and flat torque curve - Three-stage integrated Jacobs® engine Refer to section . THE DETROIT DD13® ENGINE PROVIDES THE RIGHT AMOUNT OF POWER AND TORQUE TO YOUR BOTTOM LINE. Using the torque sequence shown, torque the small bolts (39 and 40) to 60 N·m (44 lb·ft). 214 019 01. PERFORMANCE • Meet your deadline every time - Enjoy less shifting with an extremely wide and fl at torque curve May 4, 2017 · DD13: THE STRONG, SILENT TYPE. Torque fuel injector cup to 37 FT/LBS (50 Nm). For EPA07 DD13: [a] Disconnect both 14-pin injector harness connectors (8). Exhaust Manifold Figure 2. When the TDC dot (3) between two teeth on the flywheel aligns with the edge of pointer (2), the engine is at TDC firing stroke. in. Page 61 SPECIFICATIONS 55 Engine Fault Codes Description Fault Code Injector 1 SID1 Injector 2 SID2 SID3 Injector 3 Injector 4 SID4 Injector 5 SID5 SID6 Injector 6 Water-in-fuel Valve SID18 CAM Speed sensor SID21 Crank Speed sensor SID22 Variable Geometry Turbocharger SID27 Actuator #1 Cooling Fan control ENGINE ELECTRONIC CONTROLS Injector Harnesses (DDC supplied) Vehicle Interface Harnesses (OEM supplied) 21–pin Harness 31–pin Pigtail Harness Engine Sensor Harness (DDC supplied) DPF Harness (DDC supplied) 14. 1250-1850 lb-ft Rear-Engine Power Take-Off . 1250-1650 lb-ft Rear-Engine Power Take-Off . 37. Install EGR cooler to water manifold and torque to 20 N·m (15 lb·ft). Reinstall engine lift bracket torque to 57ft lbs. Install the high pressure fuel injector feed lines. [b] Disconnect the 24 electrical terminals at the fuel injectors (7). 5 mm (3. ). Torque fuel injector cup to 50 N·m (37 lb·ft DD13 ® VOCATIONAL TECHNICAL SPECS GEN 5 IMPROVED FUEL ECONOMY. Aug 7, 2020 · detroit ™ dd13 ® technical specifications. 902 in. To learn more about DD13 compatible Freightliner trucks, click on the following: Cascadia® On-Highway | 370-525 HP | Up to 1850 lb-ft Torque M2 112 Plus On-Highway | 260-525 HP | Up to 1850 lb-ft Torque 114SD Plus. Optional DEMANDDETROIT. Page 18: Dd15 Engine Components 5. For EPA07 DD13, these bolts are located on the outside of the cylinder head casting at the rear of the engine 3 Installation of the High Pressure Fuel Injector Lines - Two-Filter System. Using torque sequence shown below, torque the 120 mm and 108 mm (M10) camshaft cap bolts to the following: 20 N·m (15 lb·ft) Then torque to 50-55 N·m (37-40 lb·ft) 1. 11. 4 INSTALLATION OF N3 ELECTRONIC UNIT INJECTOR 10. 200 N·m (147 lb·ft). (NOTE: Tool J-47388 must be fully engaged with the fuel injector cup to prevent damage to the tool and the cup. Complete with a swirl piston design, ultra-high compression ratios and a new, 10-pin injector, the DD13 Gen 5 creates better combustion, reduces ash production and improves fuel economy up to 4%. POWER TO MOVE PAYLOADS QUICKLY. the detroit™ dd13® engine provides the right amount of power and torque to your bottom line. Install two high pressure fuel injector line seal mounting bolts (1). Tighten the adjusting screw until the injector plunger bottoms out, torque value should be 4. 12. 40. PERFORMANCE • Meet your deadline every time - Enjoy less shifting with an extremely wide and flat torque curve Customer: Hi guys can anyone give me the torque for the head and the rocker assembly and injector on dd13? Answered by roybelding in 23 mins 7 years ago roybelding 5. As such, it is not acceptable whatsoever to publish any software that is bound by any legal restriction. 5 lb·ft). Refer to section "Installation of the High Pressure Fuel Injector Lines" . Mar 21, 2013 · The contents of this forum are for experimental & educational purposes only. engine used in On-Highway Vehicle Detroit Diesel cautions that the applications. • Fuel injector designed for advanced combustion control • Usable power and torque reached at lower engine speeds, helping to reduce friction and improving fuel efficiency EFFICIENCY AND PERFORMANCE. SIMPLY AWESOME. 953 in. Oct 2, 2009 · Injector install is tighten injector to 44in lbs. 0 to 11. For the two-filter fuel system, Refer to section "Installation of the High Pressure Fuel Injector Lines - Two-Filter • DD13 Engine Components • DD15 Engine Components • Engine Model and Serial Number DD13 Engine Components Detroit™ Gen 5 Heavy Duty DD13 major engine components are shown below: 1. , lossen hold down bolts,tighen tube nut to 11 ft lbs, tighten hold down bolts to 89 in lbs. indiscriminate rebuilding of precision components, without the benefit of May 22, 2019 · Loosen the fuel injector rocker arm locknut and turn the adjusting set screw until the extended part (flag) of the gage will just pass over the top of the injector follower. Loosen the hold down bolt until torque is 10 to 15 Nm (7. 12 HYDROCARBON (HC) FUEL DOSER INJECTOR VALVE fuel doser injector valve. Using the torque sequence shown below, torque the twenty one M10 camshaft cap bolts to the following: a. tighten tube nut to 37 ft lbs. com International: 1-307-885-4724 US (Toll Free): 877-885-4724. lbs Step 2- install the second row of 6 bolts and torque them to 32 ft. 2 Diesel Exhaust Fluid Specifications; DD13 Engine Components - Gen 5 DD15 - Ops - #7628 Fuel Doser Injector Valve. Install fuel injector cup onto tool J-47388 and install into cylinder head bore. THE DETROIT™ DD13® ENGINE PROVIDES THE RIGHT AMOUNT OF POWER AND TORQUE TO YOUR BOTTOM LINE. Page 179 EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE 35. The high-pressure fuel injector line nut should be torqued to 30 lb-ft. 0 ft-lb). Failure to properly torque hardware/components will result in failure of a high Connect the two 14-pin fuel injector harness connectors (1) to the camshaft housing (2). Torque to 30 N·m 4. NOTE: Tool J-47388 must be fully engaged with the fuel injector cup to prevent damage to the tool and the cup. The DD13 ® engine builds upon the Detroit industry-leading heavy-duty engine legacy and proven technologies to bring efficiency and performance to the next level. Gen 5 DD13 Platform Workshop Manual CHAPTER 2: AFTERTREATMENT SYSTEM /2. It offers comprehensive instructions on how to properly operate, maintain, and troubleshoot the fuel system for optimal performance and longevity. c. Page 13 EPA07 DD13 OPERATOR'S MANUAL INTRODUCTION This manual is intended for use compliance during the engine's useful by the operator of a Detroit Diesel emission life. PERFORMANCE • Meet your deadline every time - Enjoy less shifting with an extremely wide and flat torque curve Covers: Detroit Diesel EPA07/10/GHG14 DD Heavy Duty Engine Overhaul DD13 DD15 DD16 EPA07, EPA10, GHG14 emissions (2007-2016) The Detroit DD13, DD15 and DD16 EPA07/10/GHG14 workshop manual provides mechanical overhaul information for the basic engine assembly. 17. Install the high pressure fuel injector lines (3). Customer DD15 Engine Torque Specifications - Read online for free. 39. Install as follows: WARNING: PERSONAL INJURY All hardware/components must be installed in the proper locations, and MUST be fastened to the specified torque. Torque the two new mounting bracket bolts to 30 N·m (22 lb·ft). 6. In this shop manual you will find detailed specifications, torque values, clearance and limit data, step-by-step engine-out overhaul 11. TECHNICAL SPECIFICATIONS ENGINES DD13 SpeciFicaTionS Configuration Inline 6 Cylinder Displacement 781 cu. Can I get the hold down and torque specs thanks Can I get the hold down and torque specs thanks Answered by Bryan ASE Tech in 5 mins 1 year ago turbocharger, fuel injectors, camshaft s, pistons, diesel exhaust fluid pump, which are specifically designed and manufactured to exacting standards for emissions compliance. Prime the fuel system, Refer to section “Priming the Fuel System Using ESOC 350 Fuel Priming Pump – Three-Filter System”. Water Pump 7. DD13 ® ON-HIGHWAY TECHNICAL SPECS GEN 5 IMPROVED FUEL ECONOMY. (12. Exhaust Gas Recirculation (EGR) Valve 2. THAT’S WHAT DETROIT ENGINES DELIVER. 3. 197 in. Thanks for any info you can provide The last 8 on the vin AH261715 Bolt torque injector 20 ft lb plus 60 degree rocker assembly 25 ft lb plus 120 degree check rocker assembly for proper 25 ft lb torque three times from middle out front to back and back to front then tight 120 degree. Detroit Diesel DD13, DD15, DD16 engine specs, bolt tightening torques, Torque @ 1100 rpm DD13 - 1250-1650 lb. 7. 4. 287 in. Release torque approximately 180 degrees. [a] EPA07 Engines: For Removal of One-Piece Fuel Injector Wiring Harness refer to section . ServiceProgram. Install NEW injector hold down bolt and follow five step tightening procedure: 1. Horsepower and Torque Curve 2200 2000 1800 1600 1400 1200 1000 800 600 500 450 400 350 300 250 200 150 POWER bhp 100 TORQUE lb-ft ENGINE SPEED r/min 410 bhp @ 1625 r/min–1450 lb-ft @ 975 r/min 410 bhp 1450 lb-ft 1325 lb-ft VolvoTrucksNorthAmerica. The manual covers a wide range of topics related to the fuel system of the Detroit Diesel DD13/DD15 engines, including detailed specifications, component functions, and operating principles. Step 3- torque angle the second set of 6 bolts to 120 degrees. lbs and then final to 95 degree torque angle. [b] Loosen the bolt 60 degrees (1/6 of a turn, or one bolt flat). Using a paint pen, draw a paint line on the torqued bolt head and the adjacent metal, as shown in the notice after step 10. lbs Step 5- torque angle all 7 bolts to 120 degrees. ) Total Height 113. Install fuel rail bolts, and injector supply line hold downs, and torque to the DD13™ delivers a smooth, quiet ride and up to 5% better fuel economy. (132 mm) Stroke 6. 15 Torque Range . 38. Release Page. Back off the bolt until it’s almost loose. 6. 3:1 Bore 5. Tighten 180 ±5 degrees angle of tightening. %PDF-1. Se Habla Español TORQUE RESPONSE IS THE KEY TO PERFORMANCE. 2014. This downloadable set includes the 6 manuals listed below, covering general information, specifications, maintenance, removal and installation, disassembly and assembly, troubleshooting, wiring diagrams and much more for Detroit DD13, DD15 and DD16 engines from 2007 through 2016 (EPA07, EPA10 and GHG14 emissions). simply awesome. Using a paint pen, Injector hold down bolt torque 1st to 19ft. lbs and then final torque to 30 degrees true angle. Torque bolts (1 through 38) in three steps as follows: a. 36. 472 in. Using the illustration shown below, install and torque the small bolts (39 and 40) to 60 N·m (44 lb·ft). 3 %âãÏÓ 32 0 obj > endobj xref 32 103 0000000016 00000 n 0000002796 00000 n 0000003094 00000 n 0000003219 00000 n 0000004148 00000 n 0000004611 00000 n 0000005192 00000 n 0000005716 00000 n 0000005799 00000 n 0000006215 00000 n 0000006262 00000 n 0000006309 00000 n 0000006422 00000 n 0000006533 00000 n 0000007968 00000 n 0000008267 00000 n 0000008530 00000 n 0000008779 00000 n Jun 6, 2019 · Torque bolts to 10 N·m (7. Connect high pressure supply line, and finger tighten. Disconnect fuel injector harness from the fuel injectors and engine brake solenoids. Remove covers from injector feed tubes. Install injector assembly with a new bolt. Insert the 14–pin connector from the fuel injector harness into the hole in the cam frame and install electrical Sep 18, 2017 · Note: If available, use an electronic digital torque wrench for the tightening procedure. Industrial injection said that the connecting tube nuts should be 44 ft lbs. This service library is ideal Customer: 2019 Freightliner DD13 replacing injector. ) 139 mm (5. 1650-1850 lb-ft JUST RIGHT. 469 in. In addition, the DD13 Gen 5 meets Greenhouse Gas Emission Standards for 2021. 90° torque turn. ) 124. Torque injector hold down nuts to 89in. OPTIMISED FOR YOUR BOTTOM LINE, DETROIT ENGINES ARE DESIGNED FOR MAXIMUM PRODUCTIVITY. 376 lb·ft). Hi. pdf) or read online for free. DD13 SPECIFICATIONS - Fuel injector improvements for improved combustion control • Usable power and torque reached at lower engine speeds, helping to reduce friction and improving fuel efficiency COMPLIANCE • The DD13 is compliant with 2017 Greenhouse Gas (GHG17) requirements Designed specifically for less-than-truckload, regional distribution, and Torque bolts (1 through 38) in three steps as follows: a. 5. Install coolant outlet elbow (2) with four bolts (1, 5) and gasket (4) and torque to 30 N·m (22 lb·ft). lbs. Freightliner Cascadia DD13 & DD15 injector installation plus how to enter the injector code into the MCM May 22, 2019 · This injector can now be set using this procedure: Loosen the locknut on the adjusting screw at least two full turns. (29. An accurate "feel" will be developed. Coat threads of fuel injector cup and cup sealing surface with a high temperature nickel-based anti-seize lubricant. For the three-filter fuel system, Refer to section "Installation of the High Pressure Fuel Injector Lines - Three-Filter System". ft, 2100-2500 Nm Piston Specifications for the EPA07 DD Platform Engine Piston Specifications DD13 DD15 Diameter 132 mm (5. Torque to 15 N·m (11 lb·ft). [b] EPA10 Engines: For Removal of Two-Piece Fuel Injector Wiring Harness refer to section . Using the torque sequence shown below, torque the nine 63 mm M8 bolts to 30 N·m (22 lb·ft). Then torque to 50-55 N·m (37-40 lb·ft). Using tool J-48770, install injector feed tubes to fuel rail and the injectors. 2. [c] Torque the bolt to 35 Nm (26 lbft). WARNING: PERSONAL INJURY Customer: 2019 Freightliner DD13 replacing injector. . Torque the two new high pressure fuel rail feed line P-clip bolts to 14 N·m (124 lb·in. Install high pressure fuel lines to the fuel rail and high pressure pump with tool J-48770. Jun 12, 2017 · TORQUE RESPONSE IS THE KEY TO PERFORMANCE. If this helped you, Please remember to rate my answer 3 or more stars. 3 Installation of the DD15 and DD16 Water Manifold EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE 11. ) 83. 20 in. This is on a 2007 emissions Maxxforce Dt in a 2010 4400 International Durastar. Jul 17, 2015 · Dd15 engine torque spec - Download as a PDF or view online for free injectors, sensors for intake pressure and temperature, fuel and oil temperature, and This manual offers invaluable guidance on integrating and installing the Detroit Diesel DD13-DD15 engines in various applications, providing detailed specifications, step-by-step instructions, and essential maintenance tips for optimal performance and reliability. Torque injector assembly using the following procedure: [a] Torque the bolt to 50 Nm (37 lbft). EGR Cooler 6. just right. Heavy Duty Truck Parts | Class8TruckParts | Volvo, Mack Truck *CARB compliant DD13 is not available in the Freightliner M2 112 Plus. Torque the locknut to 41 - 47 N·m (30 - 35 lb·ft). Tighten 20 +5 Nm (15 +4 ft-lb). COM JUST RIGHT. I hope this helped you. 3 Installation of the DD13 6. Torque to 40 N·m. 5 mm (4. Torque the water manifolds bolts to 30 N·m (22 lb·ft), using the torque sequence illustrated below. ) 5. 8. rmffxs nlqj xwbdswe nbllfviu lhi cki dhgrp jakzr nbgpr dzkuue